FIFO PALLET STORAGE
Pallet Flow Racking Design and Installation
Plan gravity-fed pallet storage around your inventory, pallet loads and daily workflow. Two3 Solutions coordinates layout planning, equipment sourcing and installation. Based in Wisconsin, we serve facilities nationwide.
- FIFO INVENTORY ROTATION
- PALLET COMPATIBILITY
- LAYOUT PLANNING
- NATIONWIDE INSTALLATION
How Does Pallet Flow Racking Work?
Pallet flow racking uses inclined roller or wheel lanes to move pallets by gravity. In a first-in, first-out (FIFO) layout, a forklift loads one end of the lane and retrieves pallets from the opposite end. As the front pallet is removed, the next pallet advances toward the picking face.
The rack stores pallets in depth. Gravity moves them within the lane; operators and handling equipment still load, retrieve and move pallets through the facility. FIFO rotation also depends on how lanes are assigned and replenished.
APPLICATION FIT
When Is FIFO Pallet Flow a Good Fit?
Inventory That Needs Rotation
Consider pallet flow when older stock needs to be retrieved before newer stock. Food, beverage and other date-sensitive inventory may be candidates when the pallets and handling requirements suit the system.
Several Pallets per SKU
Deep lanes can suit products with multiple pallets per SKU and regular replenishment. Lane allocation matters: a partly filled lane still occupies space, and pallets behind the front position are not directly accessible.
Space for Two Working Faces
A FIFO layout needs loading and retrieval access on opposite sides. Compare lane depth, forklift aisles and replenishment activity against the building footprint. Pallet condition and consistent loads also affect reliable movement.
START WITH YOUR INVENTORY
What Do We Need to Plan Your Pallet Flow Layout?
Share the information you have. We can help identify what still needs to be confirmed before selecting equipment.
- Pallet dimensions, loaded heights, minimum and maximum weights
- Pallet type, underside construction and condition, with samples or photographs where available
- SKU count, pallets per SKU and inventory rotation requirements
- Receiving, replenishment and shipping rates
- Building drawings, clear height, columns and loading and retrieval areas
- Forklift details, operating environment, installation timing and future needs
These inputs help define the project. Lane configuration, pallet compatibility, loads and applicable requirements still need project-specific review.
What Determines the Pallet Flow System Design?
First-In, First-Out Flow
A FIFO arrangement loads pallets from one side and retrieves them from the other. Lane assignment and replenishment procedures support stock rotation.
Engineered Lane Incline
The lane incline and flow-control components are selected for the pallet and load. They require supplier-specific design and compatibility review.
Pallet Lane Guides
Where specified, guides help position pallets at the lane entry. The guide arrangement depends on the pallet and selected system.
Flow-Lane Supports
The rack and lane supports must be selected together for the proposed loads and configuration. Structural details need project-specific review.
Pallet Stops and End Treatments
End treatments and any separation devices are selected for the system and retrieval method. Confirm their operation with the supplier.
Gravity Flow Lanes
Roller or wheel tracks support pallet movement within the lane. Pallet construction, condition and load range influence track selection and testing.
See Pallet Flow Racking in Detail
These views show the rack structure, roller lanes and pallet positions from the supplied installation photos. Final lane details depend on the pallets, loads and selected system.
IMAGINE. INTEGRATE. IMPLEMENT.
How Two3 Plans and Implements the System
Imagine
Understand your inventory, rotation needs, handling equipment and available space. Review whether pallet flow fits the way products arrive, move and leave.
Integrate
Coordinate the lane layout, rack arrangement and access requirements. Confirm pallet compatibility and the system details that require supplier or qualified technical review.
Implement
Coordinate equipment sourcing and installation around the confirmed scope and facility constraints. Establish project responsibilities and timing before work begins.
Compare Other Pallet Storage Options
Selective Pallet Racking
Consider selective rack when direct access to each pallet is a priority or your inventory includes many SKUs with fewer pallets per SKU. Explore pallet racking layouts.
Pushback Racking
Compare pushback for deep-lane storage served from one aisle when last-in, first-out retrieval suits the inventory. It uses a different loading and retrieval arrangement from FIFO pallet flow. Explore pushback racking.
Pallet Runner Systems
Consider a powered shuttle when evaluating pallet movement within deep storage lanes. Operating steps and rotation options depend on the system selected. Explore pallet runner and shuttle systems.
Plan Your Pallet Flow Project
More Solutions
Pushback Racking
Pallet Racking
