WAREHOUSE EXPANSION AND RELOCATION PLANNING

Expanding, Relocating or Reconfiguring?

Whether you are adding space, moving into another facility or changing the layout you already have, the project needs to work around the operation. Two3 helps compare what can stay, what needs to move and which systems need to change.

  • CURRENT AND FUTURE LAYOUTS
  • REUSE AND RECONFIGURATION OPTIONS
  • PHASED INSTALLATION PLANNING
  • NATIONWIDE PROJECT SUPPORT

PLAN THE CHANGE, NOT JUST THE END STATE

The current operation still matters

A future layout can look clean on paper and still create problems during the transition. Inventory has to stay accessible, work may need to continue, and existing rack, equipment and utilities do not automatically fit the next plan. We account for the current state, the transition and the finished operation.

PLAN THE TRANSITION

What stays, what moves and what changes

Expansion and relocation projects have two layouts to manage: the operation running today and the one that needs to work after the change. We plan both so equipment, inventory and installation are not treated as separate problems.

3D warehouse layout used to plan a facility change

CURRENT OPERATION

Keep product accessible

Identify the inventory, equipment, work areas and traffic routes that need to stay in service while the project moves forward.

EXISTING SYSTEMS

Decide what can be reused

Document condition, dimensions, capacities and compatibility before existing rack or equipment is moved into a new plan.

PROJECT SEQUENCE

Build a workable transition

Coordinate staging, teardown, deliveries, installation and operating hours so each phase creates room for the next one.

FUTURE LAYOUT

Make the change worth it

Use the new layout to address capacity, travel, safety and growth, not just reproduce the constraints of the old space.

START WITH BOTH VERSIONS OF THE OPERATION

What we need to understand

Bring what you have. We can start before every detail is final.

  • Current and future floor plans, dimensions, clear heights and column grids
  • Existing rack, shelving, work areas and equipment that may move or stay
  • Product, pallet, SKU and inventory profiles
  • Receiving, storage, picking, production and shipping flow
  • Target dates, lease milestones, downtime windows and phased-work limits
  • Permitting, utilities, freight and installation constraints
EXPLORE ENGINEERING AND DESIGN

IMAGINE

Compare the current and future layouts

We measure the space, document constraints and build layout options around what needs to stay, move or change. 2D concepts, 3D models and VR help stakeholders review the plan before material is ordered.

OUR DESIGN SERVICES

INTEGRATE

Match existing and new systems

We coordinate storage, automation, safety, workspace, permitting, freight and installation. When existing equipment is part of the plan, its condition, dimensions and compatibility still need to be evaluated for the intended use.

EXPLORE STORAGE SOLUTIONS

IMPLEMENT

Phase the work around the operation

Our in-house install team and project oversight carry the plan onto the jobsite. Delivery, teardown, reconfiguration and new installation are sequenced around access, safety and the agreed project schedule.

SEE THE TWO3 PROCESS
  • Storage and capacity

    Reconfigure or add pallet rack, shelving, mezzanines and other storage around the product and the future building.

    EXPLORE STORAGE SOLUTIONS 
  • Automation and material flow

    Evaluate conveyor, vertical storage and other automation where the volume, repeatability and future workflow support it.

    EXPLORE AUTOMATION 
  • Safety and traffic separation

    Coordinate guardrail, machine guarding, rack protection, cages and pedestrian routes with the changed layout.

    EXPLORE SAFETY SOLUTIONS 
  • Workspace and facility needs

    Place modular offices, work areas and lift equipment around visibility, utilities and production flow.

    EXPLORE MODULAR OFFICES 
  • Permitting and installation

    Bring drawings, approvals, freight, teardown and installation timing into the plan before the move date.

    EXPLORE PERMITTING 

EXPANSION AND RELOCATION FAQ

Common questions before the warehouse changes

When should we bring Two3 into the project?

Any time. We can help while you are comparing spaces, planning the layout, deciding what to reuse or preparing for installation. If the project is already moving, we will start with the decisions that remain.

Can our existing rack be moved or reconfigured?

Sometimes, but it depends on the system, condition, dimensions, documentation, new configuration and project requirements. We can help inventory what is there and coordinate the evaluations needed before reuse is included in the final plan.

Can the work be completed in phases?

Often, yes. Phasing depends on available space, inventory access, operating hours, delivery timing and the systems involved. We plan the sequence around the actual constraints rather than assuming the building can shut down.

Can Two3 help us compare expansion, relocation and reconfiguration?

Yes. We can compare layout capacity, workflow, building constraints and system needs across the available options. The goal is to make the tradeoffs visible before the equipment plan is locked in.

Does Two3 handle projects outside Wisconsin?

Yes. Two3 has already completed installations in 33 states. Our team plans, sources and installs warehouse systems for projects nationwide.

START WITH THE CURRENT AND FUTURE SPACE

Show us what is changing

A current floor plan, a future building drawing, a rack list or a target move date is enough to start. We will help identify the next questions and the options worth comparing.